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Hydrostatic Gear Shaper Guides

Name: Hydrostatic Gear Shaper Guides
Brand: MASTER GEARS AND MACHINERY
Price: 1500 INR
Availability: InStock

Price 1500 INR/ Piece

Get a Price/Quote

MOQ : 50 Pieces

Hydrostatic Gear Shaper Guides Specification

Cutting Speed
Up to 100 m/min

Spindle Speed
Up to 1200 rpm

Noise Level
< 78 dB

Application
Gear Shaping Machines

Power Source
Electric

Tool Type
Shaper Guide

Product Type
Hydrostatic Gear Shaper Guide

Material
Stainless Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Conventional

Drive Type
Hydraulic

Voltage
220-440 V

Weight (kg)
Approx. 50-150 kg (varies by model)

Dimension (L*W*H)
Custom / As per requirement

Capacity
Medium to Heavy Duty

Feature
Extreme rigidity; Vibration damping; Long service life

Color
Grey / Metallic

Wear Resistance
High

Operating Temperature Range
5C to 50C

Serviceability
Easy maintenance, replaceable parts

Surface Hardness
HRC 582

Guide Accuracy
0.002 mm

Oil Pressure Requirement
35-45 bar (hydrostatic)

Finish
Ground and lapped surface

Lubrication Type
Continuous hydrostatic oil film

Mounting Type
Bolt-on/Integral with shaper

Hydrostatic Gear Shaper Guides Trade Information

Minimum Order Quantity
50 Pieces

Supply Ability
5000 Pieces Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Hydrostatic Gear Shaper Guides

Being a quality-conscious name,our firm is betrothed to manufacture and supply a qualitative array ofAdjustable Pressure Gear Shaper Guide which is widely being used in differentautomobile industries. It is developed by using high grade components andprogressive techniques in compliance with international quality standards. Itis widely demanded in the market for its features that include high sturdiness,perfect finish, easy installation and dimensional accuracy. Adding to this, ouroffered range of Gear Shaper Guide available in bulk quantity atcompetitive rates

Precision Engineering for Optimum Performance

Hydrostatic Gear Shaper Guides combine high surface hardness (HRC 582) and stable hydrostatic lubrication to deliver exceptional accuracy and durability. Their robust stainless steel construction and advanced grinding techniques ensure high dimensional stability, even during high-speed operation. Designed for gear shaping machines, these guides aid in achieving consistent finish and minimal wear over extended periods.

Reliable and User-Friendly Design

Engineered for convenience, these guides offer easy maintenance with replaceable parts and straightforward servicing. The bolt-on or integral mounting system facilitates quick installation and removal, while the standard operating temperature range (5C-50C) supports diverse environments. The guides maintain low noise levels (<78 dB) and are built to withstand demanding production cycles.

FAQ's of Hydrostatic Gear Shaper Guides:

Q: How does the hydrostatic oil film lubrication benefit gear shaper guides?

A: The continuous hydrostatic oil film significantly reduces friction and wear, promoting superior accuracy (up to 0.002 mm) and extending the service life of the guide. This lubrication system maintains consistent performance even at higher spindle speeds and cutting rates.

Q: What is the recommended oil pressure for optimal operation?

A: The gear shaper guides require a hydrostatic oil pressure between 35 and 45 bar. Maintaining oil pressure within this range ensures effective bearing support, minimizes vibration, and upholds precise guiding accuracy.

Q: When should I consider replacing parts in these guides?

A: Though designed for durability and easy maintenance, parts should be inspected and replaced during scheduled maintenance cycles or if any decrease in accuracy, abnormal noise, or operational resistance is detected. Routine inspection helps maintain performance and prevents unexpected downtime.

Q: Where are these hydrostatic gear shaper guides typically used?

A: These guides are primarily used in gear shaping machines for the manufacturing of precision gears, especially in industries requiring medium to heavy-duty capacity. Their robust design makes them suitable for both industrial and manufacturing applications across India.

Q: What is the installation process for these guides?

A: Installation is streamlined, allowing for either bolt-on attachment or integration as a unit with the shaper. The process involves aligning the guide, securing it with bolts or designated fasteners, and ensuring a proper hydrostatic oil supply connection prior to operation.

Q: What are the main benefits of using these gear shaper guides over conventional options?

A: Compared to traditional guides, these hydrostatic guides offer extreme rigidity, vibration damping, higher accuracy, and a significantly longer service life. The advanced lubrication system keeps wear to a minimum, while easy maintenance and replaceable parts contribute to reduced downtime and cost efficiency.

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